Selecting Tolerances
Tolerances will govern the method of manufacturing. When the tolerances are reduced, the cost of manufacturing rises very rapidly. Specify as generous a tolerance as possible without interfering with the function of the part.
| IT Grades | ||||||||
|---|---|---|---|---|---|---|---|---|
| Machining Operation | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 
| Lapping & Honing | ||||||||
| Cylindrical Grinding | ||||||||
| Surface Grinding | ||||||||
| Diamond Turning | ||||||||
| Diamond Boring | ||||||||
| Broaching | ||||||||
| Reaming | ||||||||
| Turning | ||||||||
| Boring | ||||||||
| Milling | ||||||||
| Planing & Shaping | ||||||||
| Drilling | ||||||||
| Punching | ||||||||
| Die Casting | ||||||||
Choosing the most appropriate tolerance depends on many factors such as;
- length of engagement
 - bearing load
 - speed
 - lubrication
 - temperature
 - humidity
 - material
 - experience also plays a significant role.
 
